Do you want to start plywood manufacturing business plan? then there is a great demand for your business in any country because it has an endless use of plywood.
It is used in building and construction line furniture for the home shops and offices and also indoor and outdoor purposes.
There are some main players in this plywood industry like kit ply, Jayashree, Sarda plywood, century plywood, Nova pan.
In this plywood industry, you will need a plant and machinery, it would have cost around 45 lacs and also you will need working capital.
That’s why total capital investment would be around 50 lacs.
Including labor cost electricity management and advertising also. Your return on investment would be around 50%.
Plywood manufacturing business plan
Here I have mentioned some basic processes to start plywood manufacturing
- Selection of wood
- Peeling and layer formation
- Sheet processing to remove moisture
- Gluing process
- Baking and
Plywood manufacturing machine and material
- Veneer router
- Veneer Clipper
- Gluing spreader
- Drying machine for a veneer.
- Veneer splinter
- Splicer of veneer
- Pressing machine
- Drying press
- Edge making machine
- Sanding machine
Read more: cashew nut processing business
Steps involved in the Plywood manufacturing business plan.
Selection of wood or log.
You will have to select a good log to manufacture according to which type of plywood you want to be manufactured.
The log should have a bigger diameter so that you can expect a large number of layers from it.
Layer formation of the log.
In the plywood manufacturing industry, a large blade is used to process a thin layer of log and they make veneer from it.
Workers horizontally put a log under a large blade to maintain and get a better result. These large blades continuously pressed on the logs and cut several layers into pieces.
Now the sheets are ready to remove water content from it that’s why heat processes are done by workers. The dehydration process of the layers is needed before the next step.
In this process, many sheets are glued together to manufacture the perfect thickness of the plywood. Manufacturers use formaldehyde and phenol formaldehyde for gluing. They also used furmecyclox for fungal resistance.
In this next step, plywood is processed for baking and pressing. Now the plywood is baked and pressed at the required temperature and pressure. the temperature should be at 140 degrees and pressure should be at 1.9 megapascals.
In this process resizing and reshaping take place.
Manufactured plywood check by operator personally to detect the holes, pits, and unfinished edges.
Now let’s see the different types of plywood which can be expensive or inexpensive.
There are four types of plywood available in the market. Grade a, b, c, d.
Grade- A plywood is a very expensive and high-quality material to use in construction and indoor and outdoor also.
If you are searching for plywood that can be easily painted and has a smooth surface with the freedom of flaws then type A grade of plywood is the best option for you.
B-grade plywood has almost a smooth surface and a solid foundation; this type of plywood can have minor flaws. Some repairs might have been made in this type of plywood.
C grade plywood is not too expensive to buy and it might have been repaired in some cases. This is a little down quality of material as compared to A grade and b grade.
B grade plywood is a very lower quality as compared to 4 of them. It is very inexpensive in cost and its flaws can be very noticeable.
Plywood option for indoor and outdoor use.
Many plywood manufacturers will tell you which type of plywood is used for indoor and outdoor purposes but it is also better to understand for you.
Pine veneer is a good quality plywood which can be used for indoor purposes.
You will be noticed on plywood like sanded pine BC and sandply.
This plywood can be used for building cabinets and furniture in the shops.
It is an inexpensive material to use.
The next one is oriented strand board; this type of plywood is made from wood chips. And it looks flakey in texture.
Wood chips are glued together to make an oriented strand board and it also has a patchwork design in various shapes and sizes.
All above mentioned is used for indoor purposes. Now I am going to tell you plywoods for outdoor purposes.
Outdoor plywood will not give you a perfect guarantee to hold up in the snow rain in a certain amount of time.
Mold and mildew is the main problem in plywood because they affect the plywood and make it weaker. That’s why pressure-treated plywood is made to reject mold and mildew.
it is saturated with chemicals to make it safe from this type of fungal infection.
Pressure-treated plywood is the best option for you for outdoor purposes because it could last for years without painting or any protective coating.
CDX shifting plywood material is inexpensive and it is made from the lowest c and d type of grade plywood it shouldn’t be uncovered.
It is used to build troops storage beans and garages and it is also covered with bricks and shingles. It is also a good option for you to use CDX plywood material for outdoor purposes.
Now you should know different types of plywoods and their advantages and disadvantages.
That’s why I mention some of them.
Types of plywood.
This type of softwood plywood is made from pine, spruce, redwood, fir. The best type of plywood is usually and commonly used in construction and industrial areas.
This plywood is derived from angiosperm trees and it is a very strong kind of plywood. It is special for surface hardness resistance and strength.
This is very high-strength plywood. An adhesive that is used in aircraft plywood resists a higher level of humidity and heat.
This type of plywood is made from ash, oak, maple, birch, Rosewood, Mahogany. This plywood is used for decorative purposes like furniture and cabinets.
This type of plywood is made from a low-cost variety of plywood. This type of plywood is widely in use.