How to make ceramic tiles? A simple guide

Overview of ceramic tiles business:

Ceramic material is generally used for covering walls and floors. Similarly marble, concrete, rugs, carpets, resilient and non-resilient material. Let’s see how to make ceramic tiles?

What is ceramic tiles?

Natural clay, sand, and water are used to make ceramic tiles. This mixture is fired at high temperatures to dissolve the majority of the moisture to create a hard, long-lasting ceramic.

Ceramic tiles are either square or rectangular in form and come in a variety of sizes and colours.

They’re simple to set up and last a long time. Ceramic tiles come in a variety of finishes, including glazed and unglazed, and are highly durable and attractive.

Ceramic tiles are probably the most popular option among homeowners and interior designers because of the following key benefits: Durability, dirt resistance, colour, ceramic tiles texture, and pattern variety Stain tolerance, cost-effective and budget-friendly, skid resistance, colour longevity Cleanliness, Installation is easy.

It is durable, recyclable, highly resistive to frost, and water, and thermal shocks. The main advantage is it provides substantial resistance to high temperatures and harsh environments.

Ceramic tiles manufacturing business plan
Ceramic tiles manufacturing business plan

They are used in residential, commercial buildings and it is also available in different shapes, sizes, color, and glazing options.

Have you ever noticed in the hotels, hospitals, pharmaceutical industries that have used antibacterial ultra-thin anti-slip ceramic materials in buildings? Where hygiene control is mainly important. ceramic tiles are easy to use and very clean.

China is the largest ceramic tiles producer in the global industry and after that Brazil India Spain Iran, Italy Vietnam also comes in a list.

Ceramic tiles are perhaps the only flooring material that truly work for any room of the house, be it the living room, bedroom, bathroom or kitchen.

They are also as good for commercial spaces as for residential. They are most often used as kitchen and bathroom wall tiles.

Ceramic tiles are available in a large range of designs, colours, patterns and textures.

Click here to see ceramic roof tiles price list.

What are the right tiles for flooring?

Vitrified tiles are the perfect choice for flooring because they are sturdy and can survive high traffic. You should use ceramic or porcelain tiles on the walls because they are non-porous and do not absorb stains. To stop slipping, use a matt finish or anti-skid tiles for outdoor use.

Difference between ceramic and vitrified tiles

Difference: Ceramic tiles are composed of clay and water baked at high temperatures in a kiln.  On the other hand, Vitrified tiles are composed of clay and a combination of other minerals and solvents.

How to identify ceramic and vitrified tiles?

Ceramic tiles have a rougher feel than vitrified tiles, which have a smooth appearance.

Ceramic tiles, on the other hand, have a more realistic and earthy appearance than vitrified tiles, which have a glassy appearance and seem plastic.

Vitrified tiles are more durable than ceramic tiles due to the vitrification process.

Different types of ceramic tiles:

  1. Ceramic Tile. Ceramic tile is one of the most common types of tile found in the home because it’s suitable for many applications.
  2. Porcelain Tile.
  3. Glass Tile.
  4. Cement Tile.
  5. Marble Tile.
  6. Mosaic Tile.
  7. Granite Tile.
  8. Limestone Tile.

There are many more different types of ceramic tiles.

Read more: 25 low investment manufacturing business ideas in India 2021.

Raw materials require you to start your manufacturing of ceramics tiles.

Clay is the major raw material in the ceramic tiles industry there are different types of clays available in the market if you want to start making ceramic tiles and as well as ceramic utensils then I have created a list for you.

  • High fire stoneware clay
  • High fire white stoneware clay
  • Midrange stoneware clay
  • Porcelain clay
  • Low fire earthenware clay
  • Paper clay
  • non-firing clay
  • These are the places you will have to use for ceramic tiles production and ceramic utensils manufacturing business also.

you will get any types of raw material from suppliers you need not worry to have to get raw materials you just tell them which type of raw material you want to use.

The manufacturing process of ceramics tiles.

You will have to take the perfect amount of raw materials and put them in the mixing machine two mixture it completely.

Take the perfect proportion of the mass of clays to avoid different body textures and cracking of tiles.

In the next process it comes in a grinding machine there are two types of grinding one is wet and the second is dry grinding both are useful to find the impurities and crush them which can crack the tiles.

In the wait grinding method clays, flux and filler are taken separated in the containers to grind it, and then it is mixed with the proportion of mass.

In the next step of the spray drying process, it converts the body slip to granulate with the size distribution and moisture content suitable for pressing.
After that water evaporated with the hot air.

Now it is going to the pressing process here you can determine in which sizes you want to manufacture the tiles.

The drying process is carried between the pressing and firing process
The final stage firing process is done by the workers where the ceramic tiles are made more durable and strong due to the effect of chemical and physical reaction.

Now you will have to sort the tiles and it is ready to package and export in the market.

Registrations and licenses you will require to start a ceramic tile manufacturing business.

ROC register of companies.
You will have to register your company of ceramic tiles manufacturing business as a proprietorship or in a partnership. in partnership, you can register as a limited liability partnership or a private limited company.

  • Trade license
  • You will need a trade license for your business.
  • NOC
  • You will have to get NOC from local authorities in your region.
  • Apply for VAT registration
  • Apply for MSME Udyog Aadhar registration
  • Register your trademark

Where to sell your products?

There are many top ceramic tiles manufacturers in India. you will have to make a market survey in your area where you want to sell your ceramic tiles. go to the retailer shops and make a deal with them to sell your products to retailers.

You have also a good option to sell your ceramic tiles to construction sites. but you must have to pay some gst rate on ceramic tiles. you can contact builders and construction site managers to supply ceramic tiles in construction buildings.

you can also sell your products from a business to a business market. create your profile on IndiaMart, Trade India, Alibaba it will give you targeted customers worldwide

and also it will help you to increase your sales and create brand visibility all over the world in the ceramic tiles industry.

another option is to sell it through business to customer markets on Amazon, Snapdeal, Flipkart,

if you want to create the website of your business with the help of your blog you can also sell your products online directly to customers and earn a 100% genuine margin from it.

use Google my business applications to create brand visibility on Google location map. it will give customers your location and road map to contact your physical locations of the ceramic tile industry.

you can also promote your product on social media platforms like Facebook groups, WhatsApp groups, Telegram groups it will give you brand visibility and as well as online orders through customers.

advertising on social media platforms will also help you to create your brand visibility and target customer base to your website.

Final thoughts:

How to Clean Ceramic Tile Floors?

Instead of using a sponge mop, mix a gentle detergent with hot water and apply with a rag or chamois mop. A sponge mop stains the grout by pushing polluted water into it. Replace the washing solvent bucket often to avoid seeing a dirty mop that leaves a dusty layer of dirt on the surface.

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